Brake master cly replacement.

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Mr. Recovery
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Re: Brake master cly replacement.

Unread post by Mr. Recovery » May 7th, 2024, 9:57 am

D Pizzoferrato wrote:
May 7th, 2024, 8:45 am
Bracket #3 is a sheet metal part affixed to the back of the dash.
Here is a photo of the bracket, sorry it's not very clear. :|
Inked059_LI.jpg

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1960 M151 Run 1
1963 M151 Willys DoD 10-63 in Baltimore
1989 Alley Cat. "work in Progress"
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Re: Brake master cly replacement.

Unread post by FoxMike » May 7th, 2024, 10:07 am

Here is a better diagram. #8 in this one.


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1952 M38A1 sold

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Re: Brake master cly replacement.

Unread post by rickf » May 7th, 2024, 10:20 am

That is a spacer to hold the side brackets in alignment I believe. I will look at the pedal assemblies I have but mine are A1 and the A1 assembly is different from the A2.
1964 M151A1
1984 M1008
1967 M416
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Re: Brake master cly replacement.

Unread post by rickf » May 7th, 2024, 10:32 am

Dan, not so sure that bracket you show is the same one. The bracket he is showing is in between the two side frames. Too bad the spider photobombed your shot. :lol: :lol: :lol: :lol:
1964 M151A1
1984 M1008
1967 M416
04/1952 M100
12/1952 M100- Departed
AN/TSQ-114A Trailblazer- Gone

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Re: Brake master cly replacement.

Unread post by Mr. Recovery » May 7th, 2024, 9:11 pm

:lol: Yep, that's the same bracket, that is the New A2 Tub that Ed had up at Brooksville, the end of the 2 brackets that hold the master cylinder and brake peddles bolt to it. :)
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1960 M151 Run 1
1963 M151 Willys DoD 10-63 in Baltimore
1989 Alley Cat. "work in Progress"
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Colorado Army Nat. Guard 5 years
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Re: Brake master cly replacement.

Unread post by rickf » May 7th, 2024, 9:33 pm

Isn't the one you are showing welded to the body? The one he is talking about is a small piece that goes in between the two MC supports and appears in the diagram to be in a different spot from the peddles.
1964 M151A1
1984 M1008
1967 M416
04/1952 M100
12/1952 M100- Departed
AN/TSQ-114A Trailblazer- Gone

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Mr. Recovery
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Re: Brake master cly replacement.

Unread post by Mr. Recovery » May 8th, 2024, 11:01 am

Yep. :|
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1960 M151 Run 1
1963 M151 Willys DoD 10-63 in Baltimore
1989 Alley Cat. "work in Progress"
NRA Life Member
American Legion Post 275 Fl
US Army 6 years 2nd Armored Cavalry Bindlach Germany
Colorado Army Nat. Guard 5 years
Md Air Guard 15 years active duty on C-130's

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Re: Brake master cly replacement.

Unread post by FoxMike » May 8th, 2024, 1:59 pm

I'm going to go with the "missing" bracket is ok to not have, if was even supposed to be there in the first place. Sounds like there are some slight variations of the backet design. The one that is attached to the dash is there.

The way my mind works is if something is in the manual or diagram, there's probably a purpose. That spacer part seems pretty benign to me, but wanted to check in case there was something important I was missing. Thanks guys.
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Re: Brake master cly replacement.

Unread post by FoxMike » May 12th, 2024, 7:44 am

I was going to bench bleed the master and read the documentation that came with it that said not to do that due to risk of bottoming out the piston. I would guess that if one is careful not to fully compress the piston, then it is OK?
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Re: Brake master cly replacement.

Unread post by m3a1 » May 12th, 2024, 9:01 am

If you're talking about #8 in the diagram, that 'spacer' does give the bolt that passes through it something to press against, otherwise the pressure there might deform the bracket enough to cause binding problems at the pedals. I'm not saying that's actually the circumstance, but the possibility for it is there.

I'll say this again, just in case no one was listening. It is far easier to remove the whole bracket in its entirety, do the work outside the vehicle and then rehang it and that process can be made much easier if you have a second person there to assist you....

...which is why you should be nice to people. :wink:

I'd venture a guess that the guys in Ordnance Maintenance kept a few of those master cylinder/pedal assemblies on the shelf, built and ready to install.

You can see a pretty good image of a completed and assembled unit here -

https://g838.org/viewtopic.php?t=8354&h ... t+hub+seal

Putting that completed unit back up in there is a piece of cake.

Cheers,
TJ

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Re: Brake master cly replacement.

Unread post by rickf » May 12th, 2024, 10:00 am

So did you pull out all of your wiring to get it out?
1964 M151A1
1984 M1008
1967 M416
04/1952 M100
12/1952 M100- Departed
AN/TSQ-114A Trailblazer- Gone

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Re: Brake master cly replacement.

Unread post by m3a1 » May 12th, 2024, 10:21 pm

No, I didn't have to remove a single wire beyond that of the brake light switch. Wiring was all above it as I recall. It was a very simple and straightforward job....except for that sneaky transverse bolt that I overlooked (#19 I think) but that oversight was on me. Once I figured out what I had forgotten it was a piece of cake.

I'm not claiming it was the kind of job that was an absolute joy to do but it IS the kind of job where it always pays to have someone to hand you tools and make sure you have everything you need as the work progresses. That's the best advice I can give no matter how one decides to do it.

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